[T2] 2nd Gear Problems

[Kevin Guarnotta]

Ok - here is my summary -

  1.  Shifting becomes a problem
  2.  Try to adjust front shifter plate at base of shifter- doesn't fix problem
  3.  Upon re-examination of shift rods, and suggestions from list - I check rear shift rod coupling.
  4.  The bushings inside this cage are shot. They need to be replaced.
  5.  Also notice while poking around - rear shift rod bushing (looks like badminton shuttlecock) appears to be missing. I learn this cannot be replaced without removing engine and transmission. This will be put on the "To Do' list.
  6.  Also noticed while poking around - part number 211 711 115a is split down the side. I think this is called a nosecone boot? Only appears to be available from Europe. Trying to figure out shipping costs - but it looks like shipping is almost $60 for an $8 part. I may RTV the split boot, then reinstall.
  7.  I will replace rear coupler cage piece bushings, but it is recommended to re-use original cage. The original cage appears to be in great condition. It was super greasy/dirty. When I replace this - should it be slathered in grease or left dry?

Thanks to all on the list for enlightening me on this...more to come under a separate subject regarding heater tube...

-Kevin Guarnotta
Jamaica Plain, MA

'78 Westy
'69 Singlecab
'65 Ez-camper